Carts / Kit Carts & Specialised Solutions

Kit Carts & Specialised Solutions

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What is a Kit-Cart?

A kit cart is most often used as a form of material presentation. Kit carts are used in particular along assembly lines, workstations and service areas. Kit carts allow the facility or factory to produce a kit of materials and tools for the assembler along the assembly time. This means that the assembler/operator no longer has to look for different components and tools. This makes the assembly process much smoother and easier for the assembler, which in turn improves overall efficiency and productivity within your plant.

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Why buy a FlexQube Kit-Cart?

FlexQube enables customers to create totally customised carts for their needs, according to the materials and according to their work processes. All of our carts are designed and constructed with high quality steel, so our kit carts have a much higher load capacity in comparison to more traditional tube and joint systems.

With more and more end-product variants available to manufacturers nowadays and especially OEMs within the automotive industry, there is not enough room to store all the different part numbers along the assembly line at the same time. Therefore, components need to be provided just in time or in sequence or in smaller batches using e.g. kit carts or carts where you store different part numbers but in smaller quantities. Many times, this is referred to as naked material presentation. This means that the components are presented to the operator on the production line or in the workstation without any packaging, plastic coverings or are taken out of the boxes and placed in a position where the operator can just pick up the part without spending time on unwrapping the items.

Kitting parts means that more of the work related to material handling is transferred back to the warehouse or logistics employees. Space and speed on the assembly line are crucial which means that the operators and assemblers cannot spend any unnecessary time unwrapping parts or opening cardboard boxes. They must concentrate on fitting parts on end-products and instead leave material handling tasks to the logistics staff. Kit carts are an useful tool in all this and the need for flexible solutions is of course great since shapes, dimensions, quantities, etc. will change over time. Using a flexible and modular system like the one from FlexQube makes it possible to adjust and adapt kit carts to constantly changing needs.

FlexQube has cantilever-style carts to hold pipes, rods, wire ropes or hoses. We have delivered these solutions to a variety of industries including heavy industrial equipment companies like JLG Industries, Cummins and Doosan Infracore. Other references for kit carts are Whirlpool and Isringhausen.

Kit carts mean that the carts are used to transport a limited amount of parts to the assembly operations, in some cases also in sequence meaning that the parts must be put onto the cart in a specific order to make sure the operators pick the right part for the right product. It is also of course important to set up the kit cart in an efficient way to make sure the picking time both in the warehouse but even more important on the assembly line, is kept to a minimum.

By gathering information about batch sizes, sequences, mixing of parts and other parameters, FlexQube can help customers design and adapt the perfect kit cart. A kit cart with built in flexibility for upcoming changes in component design and manufacturing mix etc.

A kit cart can be used for one specific type of component or as an all-in-one kit cart for multiple different components. They can vary in size and complexity. If the kit cart holds very large or heavy parts, it is important to consider the use of lifting equipment and to make sure they can access the component along the assembly line.

In the kit carts category on our Solutions Library platform you will find several different designs that can help you bring the material to the operators in a better and quality assured manner.

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Kit Carts & Specialised Solutions

Width

Length

Load capacity

Transportation method

Category

Caster size

Caster Type

Levels

Load Capacity per Level

Type of Load

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Hose Cart – 770 x 1260 mm

Tool Cart – 630 x 770 mm

Table Cart – 630 x 1050 mm

Seat Cart – 630 x 2310 mm

Kit Cart – 1400 x 2170 mm

Cart for Cardboard – 1260 x 1610 mm

Reel Cart – 1260 x 1260 mm

Rack Cart – 1190 x1260 mm

Transfer Cart – 1120 x 1260 mm

Kit Tugger Cart – 1050 x 2730 mm

Chassis Trolley – 1120 x 1260 mm

Picking Cart Top – 1120 x 1820 mm

Picking Cart – 1120x 1820 mm

Kit Cart – 1050 x 1050 mm

Kit Cart – 1050 x 1400 mm

Kit Cart – 1050 x 1960 mm

Cart for Cardboards – 1050 x 1400 mm

Shelf Kit Cart – 1050 x 1190 mm

Hanging Cart – 1260 x 1680 mm

Hanging Cart – 1260 x 1260 mm

Tube Cart – 1260 x 1260 mm

Hanging Cart – 1260 x 1260 mm

Kit Daugther Cart – 700 x 1330 mm

Shelf Kit Cart – 700 x 1610 mm

Shelf Kit Cart – 700 x 1330 mm

Shelf Cart – 1260 x 2870 mm

Kit cart – 630 x 1330 mm

Bin Cart – 840 x 1050 mm

Extendable Work Table – 910 x 1190 mm

Tray Cart – 630 x 700 mm

Glass Tile Cart – 770 x 1330 mm

Shelf Cart – 1260 x 2450

Kit Cart – 770 x 2310 mm

Panel Tugger Cart – 1190 x 1540 mm

I-Frame Kit Cart – 770 x 1190 mm

Stage Tugger Cart – 910 x 2450 mm

Cart with Tube Dividers – 1260 x 1260 mm

Shelf Cart for Order Picker – 1050 x 1120 mm

Order Picker Cart – 1050 x 1120 mm

Kit cart – 1050 x 1260 mm

Kit Cart – 1260 x 1400 mm

Rack for Cylinder – 840 x 1190 mm

Rack for Cylinder – 840 x 1190 mm

Tugger cart for shaft – 700 x 1750 mm

Long Kit Cart – 1610 x 3080 mm

Cart for Panel – 1260 x 1470 mm

Kit Cart For I-frame – 770 x 1190 mm

Kit Cart – 1050 x 1680 mm

Wire Rope Cart – 1 Side

Transport Table For Long Parts

Pallet cart – 2520 x 1260 mm

Hose cart with swing arms

Heavy Duty Assembly Cart

Roller trolley for totes

Two Sided Hose Cart – 630 x 630 mm

Roller Trolley – 980 x 1260 mm

Kit Cart For Cylinder Blocks – 1260 x 1260 mm

Kit Cart – 41 x 30 inches

Kit cart for tanks – 770 x 840 mm

Rack with Flextubes and bottom Plate

Kit cart for Plastic panels

Roller Deck Cart – 44 x 21.8 inches

Cart for Plate – 1050 x 1190 mm

Window Cart – 2310 x 1050 mm

Window Cart – 2730 x 1750 mm

Window Cart – 2450 x 1470 mm

Tool Cart – 630 x 770 mm

Window Cart – 3710 x 1750 mm

Why buy a FlexQube Kit-Cart?